25mm Netstal Barrel - Available Now - www.completeplastics.com

770-417-6983 / sales@completeplastics.com. Injection molding machines require precise components to deliver consistent, high-quality parts. One critical component is the barrel, which houses the screw that melts and injects plastic into molds. The 25mm Netstal barrel is a popular choice for machines designed for high-speed, high-precision molding with moderate clamping forces. This post explores what machines use this barrel size, its applications, and why www.completeplastics.com is a reliable source for purchasing these barrels.

What Is a 25mm Netstal Barrel?

A 25mm Netstal barrel refers to the diameter of the barrel and screw assembly used in Netstal injection molding machines. The total length of this barrel is approximately 31.043 inches. This size is designed for machines with clamping forces typically between 60 and 100 tons, which are often used for producing small to medium-sized precision parts.

The barrel’s diameter affects the volume of plastic that can be melted and injected per cycle, making the 25mm size ideal for applications requiring fast cycle times and precise control over material flow.

Machines That Use the 25mm Netstal Barrel

Netstal Synergy Series

The Synergy series is well-known for its all-electric injection molding machines that combine speed and precision. Several models within this series use the 25mm barrel:

• Synergy 600-110: This 60-ton machine frequently comes equipped with a 25mm screw and barrel diameter. It is suited for medical devices, electronics, and other precision parts.

• Synergy 600-60 and 800-60: These smaller units support bore sizes starting from 16mm up to 25mm, making them flexible for various production needs.

  
  

Netstal Elion Series

The Elion series focuses on all-electric machines designed for energy efficiency and precision molding:

• Elion 500-60 and 800-60: These models use smaller injection units, often featuring a 25mm barrel. They are ideal for medical and small precision parts manufacturing where consistent quality is critical.

  
  

Netstal Evos Series

The Evos platform is modular and supports a range of injection units:

• Evos Injection Units: While the Evos series often handles higher tonnage machines, it includes options for 25mm bore sizes. This flexibility allows manufacturers to tailor machines for specific production requirements.

  
  

Other Manufacturers Using 25mm Barrels

Although the term "Netstal barrel" specifically refers to Netstal’s design, other manufacturers also use 25mm barrels in similar tonnage classes:

• Arburg: Models like the Allrounder 270S and 570C use 25mm barrels for comparable applications.

• Demag: The EL-Exis S series includes machines with 25mm barrels.

  
  

Note that barrels from other manufacturers are not interchangeable with Netstal barrels due to design differences.

Why Choose a 25mm Barrel?

The 25mm barrel size strikes a balance between throughput and precision. It is especially useful when:

• Producing small, detailed parts that require tight tolerances.

• Running high-speed cycles where quick melting and injection are necessary.

• Operating machines with moderate clamping forces (60-100 tons), which are common in medical, electronics, and consumer goods industries.

  
  

This barrel size supports efficient plasticizing and injection, reducing cycle times and improving part quality.

Where to Buy 25mm Netstal Barrels

Feed Screw

Buy Now

For those seeking replacement barrels or upgrades, www.completeplastics.com offers high-quality 25mm Netstal barrels. Their inventory includes barrels with a total length of 31.043 inches, matching OEM specifications.

Contact Information

• Website: www.completeplastics.com

• Email: sales@completeplastics.com

• Phone: 770-417-6983

  
  

Complete Plastics provides expert support to help you find the right barrel for your machine, ensuring compatibility and performance.

Tips for Maintaining Your 25mm Netstal Barrel

Proper maintenance extends the life of your barrel and ensures consistent molding quality:

• Regular Cleaning: Remove residue and buildup to prevent contamination.

• Inspect for Wear: Check for signs of wear or damage, especially on the screw flights and barrel lining.

• Use Compatible Materials: Avoid abrasive or corrosive plastics that can degrade the barrel prematurely.

• Monitor Temperature: Maintain proper barrel temperature settings to avoid overheating or underheating.

  
  

Following these practices helps maintain optimal performance and reduces downtime.

Applications of Machines Using 25mm Netstal Barrels

Machines equipped with 25mm barrels are widely used in industries requiring precision and speed:

• Medical Devices: Small components like syringes, connectors, and housings.

• Electronics: Housings, connectors, and small parts for consumer electronics.

• Consumer Goods: Precision parts for appliances, toys, and packaging.

• Automotive: Small clips, fasteners, and interior components.

  
  

The barrel size supports the production of parts that demand tight dimensional control and consistent quality.