40mm Nissei Free Flow Tip - Call Now - 770-417-6983
- Heat Tech
- Feb 26
- 3 min read
www.completeplastics.com / sales@completeplastics.com. Injection molding professionals know the importance of precision and reliability in every component of their machines. The 40mm Nissei free flow tip assembly stands out as a critical part designed to enhance performance on Nissei injection molding machines equipped with TACT controllers. With an overall length of 6.75 inches and a 20-degree tip angle, this tip assembly offers compatibility and durability that meet the demands of modern molding applications.
What Makes the 40mm Nissei Free Flow Tip Assembly Unique?
The 40mm Nissei free flow tip assembly is specifically engineered for machines using the TACT-style controller, distinguishing it from older Pre-Tact models that use a shorter 6.11-inch tip. This difference in length is crucial for ensuring proper fit and function in newer machines.
Key features include:
Overall Length (OAL): 6.75 inches, providing the right reach for TACT-equipped machines.
Tip Angle: 20 degrees, designed for optimal material flow and precision.
Thread Specification: M20 x 2.5 Left Hand (LH) thread, ensuring secure attachment.
Design: 3-piece free-flow construction, allowing for smooth material passage and easy maintenance.
Material Options: Typically made from CPM-9V for high wear resistance or H-13 tool steel for general durability.
These specifications ensure the tip assembly performs reliably under demanding injection molding conditions, reducing downtime and improving product quality.
Compatible Nissei Machine Series
Telar Corp confirms that the 40mm 3-piece free flow tip assemblies are standard across many Nissei horizontal and vertical injection molding machines that use TACT-style configurations. This broad compatibility makes the tip assembly a versatile choice for various production needs.
NEX Series (All-Electric)
Nissei NEX-IV
Nissei NEX-III
These high-performance electric machines benefit from the precise flow control offered by the 40mm tip assembly.
FNX and PNX Series (Hybrid)
Nissei FNX140III-25A
Nissei FNX180-25A
These hybrid models often use 40mm screw diameters, making the free flow tip assembly an ideal match.
FN Series (Hydraulic/Hybrid)
Nissei FN1000-12A
Nissei FN2000-25A
Nissei FN3000-25A
Commonly equipped with 40mm bore sizes, these machines rely on the tip assembly for consistent molding results.
Vertical Series
Nissei TNX-RIII
Nissei TWX-RIII
Nissei TH-EIV
Vertical machines use this tip assembly for precision molding applications where accuracy is critical.
Legacy Series
Older series such as FS, FE, ES, FV, NS, and TH that have been updated with modern controls also support this tip assembly, extending its usefulness across generations of equipment.
Technical Specifications in Detail
Understanding the technical details helps users select the right tip assembly for their machines and applications.
| Specification | Detail |
|------------------------|-----------------------------|
| Overall Length (OAL) | 6.75 inches |
| Screw Diameter | 40mm |
| Thread Specification | M20 x 2.5 Left Hand (LH) |
| Nose Angle | 40-degree included angle |
| Design | 3-piece free-flow |
| Material Options | CPM-9V (high wear), H-13 (general) |
The 3-piece free-flow design allows for better material movement through the tip, reducing back pressure and improving cycle times. Materials like CPM-9V provide excellent wear resistance, extending the life of the tip in abrasive molding environments.
Why Choose This Tip Assembly?
Selecting the right tip assembly affects the quality of molded parts and the efficiency of the injection molding process. The 40mm Nissei free flow tip assembly offers several advantages:
Improved Material Flow: The 20-degree tip angle and free-flow design reduce turbulence and ensure smooth plastic flow.
Durability: High-quality materials withstand wear and tear, minimizing replacement frequency.
Compatibility: Fits a wide range of Nissei machines with TACT controllers, simplifying inventory management.
Precision: Supports tight tolerances required for high-quality molded parts.
These benefits translate into fewer defects, less downtime, and better overall productivity.
Ordering and Support
For those interested in upgrading or replacing their tip assemblies, www.completeplastics.com offers this 40mm Nissei free flow tip assembly with expert support. Customers can reach out via email at sales@completeplastics.com or call 770-417-6983 for inquiries and orders.
Telar Corp and IMS Company catalogs provide detailed technical information and support to ensure users select the correct parts for their machines.
Practical Tips for Installation and Maintenance
Proper installation and maintenance extend the life of the tip assembly and maintain molding quality:
Check Compatibility: Confirm your machine model uses the TACT controller and supports the 6.75-inch OAL tip.
Inspect Threads: Ensure the M20 x 2.5 LH threads are clean and undamaged before installation.
Use Correct Tools: Avoid over-tightening to prevent thread damage.
Regular Cleaning: Remove any buildup inside the tip to maintain free flow.
Monitor Wear: Replace the tip if signs of wear or damage appear to avoid molding defects.
Following these steps helps maintain consistent production quality and reduces unexpected downtime.
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